Customization: | Available |
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Material: | Paper |
Type: | Poker |
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Do you know how to make playing cards?
In general, playing card production includes the following 14 production steps (the steps of different factories may vary):
1. Arrange 54 poker designs into 6x9 (54) or 7x8 (56) sizes. Because some cards need to print 55 or 56, the extra one or two are generally calendar or other advertising information. The paper is also cut to the corresponding size of 6x9 (54) or 7x8 (56);
2, four-color front, back printing, and quality inspection. After printing, it is necessary to follow the ink absorption characteristics of the paper, and the ink is fully absorbed by the paper and then enters the next process;
3, front filling and drying;
4. Backfilling and drying. Filling is an important process in poker production. The so-called "filling" is a solution in which starch and other viscous chemical components are mixed and evenly applied to poker paper by rollers. This is because any paper will always have the symptoms of "bumpy" under the microscope, and poker needs to be very flat to ensure smoothness, and "filling" can make it smooth. Because there is water in the slurry, it needs to be dried at a medium temperature of 70-80 degrees;
5. Steel roller extrusion. Because the playing card paper is thicker, it consists of three or more layers. If it is not squeezed, there will be a case where the playing card has been playing for a long time and the front side is detached. Domestic poker ten years ago often showed a situation of positive back separation, but now this problem has been completely solved in large production plants. The effect of extrusion after "filling" is better;
6, glazing. The glazing process refers to coating (or spraying, printing) a layer of colorless and transparent paint on the surface of the printed matter. After leveling, drying, calendering and curing, a thin and uniform transparent bright layer is formed on the surface of the printed matter to enhance The smoothness of the surface of the carrier and the finishing of the printed graphic. The glazing process has become an important means of post-press finishing, which not only makes the poker pattern more beautiful, but more importantly, it is an important process to form a moderately smooth hand. The glazing of poker should be determined according to the paper. The glare transition, the poker is too slippery, the stack of poker is easy to slip when stacked; if the glazing is insufficient, the poker is too sloppy, the playing cards are not easy to wash, and the cards are not inserted;
7, press the cloth pattern. The cloth effect makes poker look more upscale, and many advertising poker customers want to have a cloth effect. The woven machine consists of two parallel steel rollers. When the poker paper passes, the texture on the steel roller presses onto the paper to form a cloth effect. (Note: the process of pressing the cloth pattern, the current manufacturers generally deal with before or after the filling, have a certain impact on the stiffness and hardness of the poker paper);
8, perfume. Some customers need poker with a special scent, especially some food or cosmetics advertising poker (the process is now rarely used, like gold-plated edges);
9, a die cutting and splitting. 54 cards are cut horizontally into 6 (6x9, 54) or 7 (7x8, 56) by die-cutting machine; then longitudinally cut into 9 (6x9, 54) or 8 (7x8, 56), and Automatic sorting, forming the king in the top, the little king in the bottom of the arrangement. At the same time, quality inspection is carried out. At this point the poker corner is still rectangular, not rounded, and the poker is bigger than the final 57x87mm;
10. Secondary die cutting. Put a die-cut and split poker into an electric 57x87mm round corner die cutter to form a final poker core;
11, the poker core heat shrink packaging. The 54 cores of a pair of poker cards were heat-shrinked with plastic paper through a packaging machine. The inner core is heat-shrinkable for easy packaging and moisture resistance. (Note: Generally, the heat shrinkage packaged by self-shrinking plastic film will deform the unevenness of the poker);
12, printing poker small box, glazing, paste poker box;
13, put the poker core into the poker box, and heat shrink, plus gold brushed. The gold brushed wire is the same as the brushed wire outside the cigarette box, making it easy for the user to open. (Note: This is not a heat shrinkable heat shrinkable film, the transparency is not good, the light effect is not good);
14, every 10 pairs of poker and then shrink packaging. The heat shrink packaging is again for ease of inventory and for quick packaging to corrugated boxes.
Q:MOQ? | A:1000 DECKS WITH PAPER BOX |
Q:CUSTOM AREA | A:BACK+ FRONT + BOX |
Q:MASS PRODUCTION TIME | A:IN GENERAL, 15-20DAYS |
Q:THE REQUIREMENT OF FILE | A:AT LEAST 500 DPI RESOLUTION |
Q:THE FORMAT OF FILE | A:AI,EPS,CDR,PDF |
TYPE | CASINO, NORMAL,CUSTOMIZED |
MATERIAL | PAPER (250gms recycled paper,280gms recycled paper,280gms high quality blue core or black core paper,290gms high quality blue core paper, 300 gms art paper,310gms Chinese and German black core paper,330gms Chinese and German black core paper,410gms German black core paper ) |
size | Poker size(63*88mm),bridge size(57*87mm), mini size(38*57mm),Spanish card size(62*95mm), also accept customized size |
OEM/ODM | Accept any designs or artworks from customer |
packing | 100/144/200 decks one ctn or depends on customer's requirement |
Printing | CMYK OFFSET PRINTING, EMBOSSING |
TREATMENT | Glossy lamination, matte lamination, uv coated, linen finish |